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Introduction:
YQ machinery offer high speed cartoning machine focusing on cartoning speed of 120 to 260 cartons per minute. It can equip with servo drives to handle programmable functions, so that it reduces change over time and effort.
Compact and cost-efficient cartoner design saves valuable production floor space and allows for generous accessibility to setup and load areas. Reduced and faster changeover points increase uptime to deliver maximum performance.
Working process:
Advantage:
(1) The equipment is novel in design, simple in structure, very simple in maintenance, and has no hygienic dead ends.
(2) The feeding part is equipped with a servo feeding system to ensure stable feeding.
(3) High-end electrical configuration: original imported Mitsubishi PLC, touch screen, inverter, Schneider servo motor, Baker vacuum pump, MAC high-speed vacuum valve, etc.
(4) The manual origami machine adopts high imitation GUK(option)
(5) The carton silo and the box pressing rod can be raised and lowered automatically.
(6) Imaging to detect whether the material is missing or not.
(7) Engraving management of equipment parts.
(8) The main drive of the main engine is a shaftless drive.
Technical parameter
NO | Name | Unit | Statement | Remarks |
1 | Power | kw | 5 | |
2 | Voltage | v | 380( can be customized) | |
3 | Capacity | boxes/min | 120-260 | |
4 | Carton quality | g/m2 | 300-350 | |
5 | Carton size | mm | (70-180)×(45-90)×(18- 60) | |
6 | Manuals size | L*W | (70-320)*(70-210) | |
7 | Manuals quality | g/m2 | 50-60 | |
8 | Air consumption | L/min | 5~8 | |
9 | Air pressure | Mpa | 0.4-0.6 | |
10 | Total weight | kg | 4000 | |
11 | Machine dimension | mm | 4300×1600×2000 | Except for the connection part |
12 | noise | dB | ≤75 |
Main function:
· Conforms to GMP design, which can meet the pharmaceutical production requirements.
· Unique carton supply conveyor and carton unfold mechanism improved the operation effectiveness.
· Active Servo controlled carton suction device can unfold carton in high speed smoothly.
· The Servo main drive and timing belt construction reduce machine operation vibration and noise.
· Toolless change over can completed the change over quickly..
· Multi-level password account management to protect the setting of equipment parameters and facilitate requirements of maintenance and troubleshooting.
· Isolated control panel with Color HMI touch panel and stepless frequency control
Main features:
Using high-speed running material, the speed is 200-260 sheets/min, and the noise is less than 75 decibels.
It can be folded 1-4 folds and can be adjusted freely. The origami board is made of 304 stainless steel, which is sturdy and durable.
External debugging handwheel, no need for equipment to provide power during debugging.
The suction box system adopts the rotary three-suction head method, which is the earliest and most mature technology in China.
Closed synchronous transmission structure, lower noise than five suction heads, simple structure, easy maintenance
The carton silo automatically recognizes the remaining carton and feeds it automatically.
The carton silo adopts an automatic lifting system to improve the maintenance space.
The press box lever adopts an automatic lifting system for easy cleaning and maintenance.
The carton bin and box press lever are raised.
Photoelectric detection:
①Contrast photoelectric: check whether there is ointment and injector. There are instructions for ointments and injectors, otherwise there are no instructions.
②Check the book photoelectric: check whether there is a manual. When there is an instruction manual, the paper tray is removed, and when there is no instruction manual, the paper tray is not removed.
③Check box photoelectric: check whether there is a carton. When there is a carton, the push rod moves, and the ointment/injector and instructions are pushed into the carton; when there is no paper box, the push rod does not move, and the ointment/injector and instructions enter the recycling bin.
An imaging detection system is integrated in the cartoning machine to detect whether the instructions enter the small box. The principle of the imaging detection system: before the big tongue of the carton is closed, take a picture of the inside of the box, and then compare it with the standard value. When the similarity is lower than a certain ratio, it is considered that the material is defective. The rear exit of the box machine is rejected.
Necessity: There is a distance of nearly 500mm between the photoelectric place for checking the book and the place where the material enters the box. During this period, the manual may fall or be skewed, so that the manual cannot enter the carton normally. Therefore, it is necessary to carry out secondary inspection of materials to ensure the qualified rate of finished products.
The main frame is designed with half wall and half base. Semi-base type: integrated material feeding system, origami machine system and box feeding system, so that the center of gravity of the whole machine is lower than the ground, making the equipment run more stably and sturdily;
Semi-wall-mounted type: The lower box system, transmission system and other auxiliary systems are integrated to make the mechanical structure of the equipment simple and easy to operate and maintain.
The main drive is upgraded from the main shaft drive to the synchronous belt drive, which reduces the risk of shaft deformation, reduces the use of gears, and greatly reduces noise.
The whole machine adopts the encoder to control the synchronous operation of each system, which makes the debugging of the equipment easier.
The moving parts of the whole machine are made of durable materials and optimized
Design
High-speed vacuum valve: American MAC brand, accurately control the suction and cut-off time of the carton suction head, improve the suction box efficiency, reduce the suction cup damage rate, and have a longer service life than other brands
Spare parts laser coding
1.Easy access to spare parts
2.Able to establish a spare parts traceability system
Machine drawing:
About Packing:
To ensure our service quality, we will execute the following packaging standards in delivery:
1.All the products before delivery should be tested by assemble and debugging engineer, wiped up and cleaned, then wrapped by stretch film to protect it from moist. The precision part need to flexible package.
2.In addition, without standard tools, manual and other documents, and allow ex-factory confirmation sheet, the machine cannot leave factory All the products will be packed in wooden case. The exported products use plywood case to pack. The foot margin of equipment fixed tightly to make the machine can experience loading and uploading, the upward mark will be posted on the wooden case.
Our services:
A-The whole system
The Seller ensure the whole system can get to the requested capacity, accept and cooperate with the Buyer to pass the final testing of the whole system.
B-On-site installation:
The Seller supply the on site installation for the whole system, but the fees including air tickets, foods, hotel and translator in this period should be paid by User,the subsidy is 80USD/day.
C-Technical support:
The Seller supplies the technical support of the whole use life of the system,including the capping machine,and the procedures.
D-Spare parts supply:
The Seller should supply the quick-wear parts with the machine, to help the Buyer n further using. In the quality guarantee period, the Seller will supply the broken parts for free, except the easy worn parts or the damage is caused by wrong operation.After the guarantee period, the Seller will supply all the parts that the User need for the whole use life of the machine in cost price.
Introduction:
YQ machinery offer high speed cartoning machine focusing on cartoning speed of 120 to 260 cartons per minute. It can equip with servo drives to handle programmable functions, so that it reduces change over time and effort.
Compact and cost-efficient cartoner design saves valuable production floor space and allows for generous accessibility to setup and load areas. Reduced and faster changeover points increase uptime to deliver maximum performance.
Working process:
Advantage:
(1) The equipment is novel in design, simple in structure, very simple in maintenance, and has no hygienic dead ends.
(2) The feeding part is equipped with a servo feeding system to ensure stable feeding.
(3) High-end electrical configuration: original imported Mitsubishi PLC, touch screen, inverter, Schneider servo motor, Baker vacuum pump, MAC high-speed vacuum valve, etc.
(4) The manual origami machine adopts high imitation GUK(option)
(5) The carton silo and the box pressing rod can be raised and lowered automatically.
(6) Imaging to detect whether the material is missing or not.
(7) Engraving management of equipment parts.
(8) The main drive of the main engine is a shaftless drive.
Technical parameter
NO | Name | Unit | Statement | Remarks |
1 | Power | kw | 5 | |
2 | Voltage | v | 380( can be customized) | |
3 | Capacity | boxes/min | 120-260 | |
4 | Carton quality | g/m2 | 300-350 | |
5 | Carton size | mm | (70-180)×(45-90)×(18- 60) | |
6 | Manuals size | L*W | (70-320)*(70-210) | |
7 | Manuals quality | g/m2 | 50-60 | |
8 | Air consumption | L/min | 5~8 | |
9 | Air pressure | Mpa | 0.4-0.6 | |
10 | Total weight | kg | 4000 | |
11 | Machine dimension | mm | 4300×1600×2000 | Except for the connection part |
12 | noise | dB | ≤75 |
Main function:
· Conforms to GMP design, which can meet the pharmaceutical production requirements.
· Unique carton supply conveyor and carton unfold mechanism improved the operation effectiveness.
· Active Servo controlled carton suction device can unfold carton in high speed smoothly.
· The Servo main drive and timing belt construction reduce machine operation vibration and noise.
· Toolless change over can completed the change over quickly..
· Multi-level password account management to protect the setting of equipment parameters and facilitate requirements of maintenance and troubleshooting.
· Isolated control panel with Color HMI touch panel and stepless frequency control
Main features:
Using high-speed running material, the speed is 200-260 sheets/min, and the noise is less than 75 decibels.
It can be folded 1-4 folds and can be adjusted freely. The origami board is made of 304 stainless steel, which is sturdy and durable.
External debugging handwheel, no need for equipment to provide power during debugging.
The suction box system adopts the rotary three-suction head method, which is the earliest and most mature technology in China.
Closed synchronous transmission structure, lower noise than five suction heads, simple structure, easy maintenance
The carton silo automatically recognizes the remaining carton and feeds it automatically.
The carton silo adopts an automatic lifting system to improve the maintenance space.
The press box lever adopts an automatic lifting system for easy cleaning and maintenance.
The carton bin and box press lever are raised.
Photoelectric detection:
①Contrast photoelectric: check whether there is ointment and injector. There are instructions for ointments and injectors, otherwise there are no instructions.
②Check the book photoelectric: check whether there is a manual. When there is an instruction manual, the paper tray is removed, and when there is no instruction manual, the paper tray is not removed.
③Check box photoelectric: check whether there is a carton. When there is a carton, the push rod moves, and the ointment/injector and instructions are pushed into the carton; when there is no paper box, the push rod does not move, and the ointment/injector and instructions enter the recycling bin.
An imaging detection system is integrated in the cartoning machine to detect whether the instructions enter the small box. The principle of the imaging detection system: before the big tongue of the carton is closed, take a picture of the inside of the box, and then compare it with the standard value. When the similarity is lower than a certain ratio, it is considered that the material is defective. The rear exit of the box machine is rejected.
Necessity: There is a distance of nearly 500mm between the photoelectric place for checking the book and the place where the material enters the box. During this period, the manual may fall or be skewed, so that the manual cannot enter the carton normally. Therefore, it is necessary to carry out secondary inspection of materials to ensure the qualified rate of finished products.
The main frame is designed with half wall and half base. Semi-base type: integrated material feeding system, origami machine system and box feeding system, so that the center of gravity of the whole machine is lower than the ground, making the equipment run more stably and sturdily;
Semi-wall-mounted type: The lower box system, transmission system and other auxiliary systems are integrated to make the mechanical structure of the equipment simple and easy to operate and maintain.
The main drive is upgraded from the main shaft drive to the synchronous belt drive, which reduces the risk of shaft deformation, reduces the use of gears, and greatly reduces noise.
The whole machine adopts the encoder to control the synchronous operation of each system, which makes the debugging of the equipment easier.
The moving parts of the whole machine are made of durable materials and optimized
Design
High-speed vacuum valve: American MAC brand, accurately control the suction and cut-off time of the carton suction head, improve the suction box efficiency, reduce the suction cup damage rate, and have a longer service life than other brands
Spare parts laser coding
1.Easy access to spare parts
2.Able to establish a spare parts traceability system
Machine drawing:
About Packing:
To ensure our service quality, we will execute the following packaging standards in delivery:
1.All the products before delivery should be tested by assemble and debugging engineer, wiped up and cleaned, then wrapped by stretch film to protect it from moist. The precision part need to flexible package.
2.In addition, without standard tools, manual and other documents, and allow ex-factory confirmation sheet, the machine cannot leave factory All the products will be packed in wooden case. The exported products use plywood case to pack. The foot margin of equipment fixed tightly to make the machine can experience loading and uploading, the upward mark will be posted on the wooden case.
Our services:
A-The whole system
The Seller ensure the whole system can get to the requested capacity, accept and cooperate with the Buyer to pass the final testing of the whole system.
B-On-site installation:
The Seller supply the on site installation for the whole system, but the fees including air tickets, foods, hotel and translator in this period should be paid by User,the subsidy is 80USD/day.
C-Technical support:
The Seller supplies the technical support of the whole use life of the system,including the capping machine,and the procedures.
D-Spare parts supply:
The Seller should supply the quick-wear parts with the machine, to help the Buyer n further using. In the quality guarantee period, the Seller will supply the broken parts for free, except the easy worn parts or the damage is caused by wrong operation.After the guarantee period, the Seller will supply all the parts that the User need for the whole use life of the machine in cost price.