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Machine Introduction:
It is composed of several main parts, including cap feeder + inlet and outlet bottle template + capping mechanism + rejection mechanism + electrical control etc.
Features:
1.Four claws structure, obtained many patent on technology, suitable for pump caps, trigger caps with straw, duck mouth caps.
2.PLC controlled , integrated cap sending ,grasping ,capping ( can affiliate with automatic cap
sorting machine)
3.Automatic inlet cap and bottle position-setting and orientation, adjustable torque control.
4.Gentle manipulation, no scratch and injury to caps and containers
5.Easy changeovers, one line capable of several products
6.Connected with filling machine and labeling machine easily
7.Module structure, manipulate on the touch screen, easy maintenances
8.Suitable for containers made of PET/PP/PE/HDPE and so on
9.Production capacity can achieve 4000-8000b/h, higher speed can be customized
10.Applicable in detergent, shampoo, shower gel, hand cleaning gel, laundry detergent and many
other daily chemical products.
Working principle
Details of machine
-During capping process, torque evenly spreads to four symmetric points, cause no deformation of cap -Make non-relative motion between claws and caps, effectively ensure no scratches to caps -Keep static station between claws and bottles during capping, make sure no scratch to bottles -High-precious torque control system, a stable and reasonable torque value | |
The bottle-in screw is processed by contour design; Precise and fast bottle feeding; Gentle movements, no damage to bottle; | |
Unqualified product rejection A double-conveyor belt structure with an intelligent detection sensor is installed at the bottle exiting part. The qualified bottles are normally conveyed, and the unqualified (no inner cap and no outer cap) bottles are automatically diverted to another conveyor belt by using a swing cylinder. When bottle block appears, the capping machine will automatically stop and it will start again when the problem solved. | |
Template changeover For different specifications of products, it adopts quick-release design, including the bottle-in star wheel, bottle-out star wheel, bottle-taking star wheel, bottle in-and-out guide plate, and outer retaining ring. The template and puck are color-coded to distinguish between different specifications. |
Technical Parameters:
No. | Item | Description |
01 | Dimensions (length * width * height) | 2000mm (length) * 1873mm (width) * 2800mm (height) |
02 | Capping head | 8 heads |
03 | Stand-alone pass rate | 99% |
04 | Speed | 4,200bph |
05 | Voltage | 220VAC~380VAC, 50Hz, three-phase five-wire power supply |
06 | Total power | 25kw |
07 | Air source required | 0.6Mpa clean and stable air source |
08 | Running noise (decibel) | ≦80 decibels |
09 | Machine weight | 3.5 tons |
10 | Machine material | Frame: carbon steel outsourcing stainless steel frame; screw cap contacting with cap: polyurethane (PU) ; Screen door: stainless steel edging, plexiglass; electrical box: stainless steel; Connection and fixing mechanical parts: carbon steel, stainless steel, etc.; Seal: rubber |
Major technical components
No. | Parts | Brand |
1 | PLC | Siemens |
2 | Touch screen | Siemens |
3 | Intermediate relay | Schneider |
4 | Breaker | Schneider |
5 | Frequency converter | Danfoss |
6 | Button | Schneider |
7 | Alarm light | Schneider |
8 | Safety door switch | SICK |
9 | Sensor | SICK |
10 | Proximity switch | SICK |
11 | Limit switch | SICK |
12 | Air pressure switch | SMC |
13 | The electromagnetic valve | SMC |
14 | Pressure regulating filter | SMC |
About Packing:
To ensure our service quality, we will execute the following packaging standards in delivery:
1.All the products before delivery should be tested by assemble and debugging engineer, wiped up and cleaned, then wrapped by stretch film to protect it from moist. The precision part need to flexible package.
2.In addition, without standard tools, manual and other documents, and allow ex-factory confirmation sheet, the machine cannot leave factory All the products will be packed in wooden case. The exported products use plywood case to pack. The foot margin of equipment fixed tightly to make the machine can experience loading and uploading, the upward mark will be posted on the wooden case.
Our services:
A-The whole system
The Seller ensure the whole system can get to the requested capacity, accept and cooperate with the Buyer to pass the final testing of the whole system.
B-On-site installation:
The Seller supply the on site installation for the whole system, but the fees including air tickets, foods, hotel and translator in this period should be paid by User,the subsidy is 80USD/day.
C-Technical support:
The Seller supplies the technical support of the whole use life of the system,including the capping machine,and the procedures.
D-Spare parts supply:
The Seller should supply the quick-wear parts with the machine, to help the Buyer n further using. In the quality guarantee period, the Seller will supply the broken parts for free, except the easy worn parts or the damage is caused by wrong operation.After the guarantee period, the Seller will supply all the parts that the User need for the whole use life of the machine in cost price.
Machine Introduction:
It is composed of several main parts, including cap feeder + inlet and outlet bottle template + capping mechanism + rejection mechanism + electrical control etc.
Features:
1.Four claws structure, obtained many patent on technology, suitable for pump caps, trigger caps with straw, duck mouth caps.
2.PLC controlled , integrated cap sending ,grasping ,capping ( can affiliate with automatic cap
sorting machine)
3.Automatic inlet cap and bottle position-setting and orientation, adjustable torque control.
4.Gentle manipulation, no scratch and injury to caps and containers
5.Easy changeovers, one line capable of several products
6.Connected with filling machine and labeling machine easily
7.Module structure, manipulate on the touch screen, easy maintenances
8.Suitable for containers made of PET/PP/PE/HDPE and so on
9.Production capacity can achieve 4000-8000b/h, higher speed can be customized
10.Applicable in detergent, shampoo, shower gel, hand cleaning gel, laundry detergent and many
other daily chemical products.
Working principle
Details of machine
-During capping process, torque evenly spreads to four symmetric points, cause no deformation of cap -Make non-relative motion between claws and caps, effectively ensure no scratches to caps -Keep static station between claws and bottles during capping, make sure no scratch to bottles -High-precious torque control system, a stable and reasonable torque value | |
The bottle-in screw is processed by contour design; Precise and fast bottle feeding; Gentle movements, no damage to bottle; | |
Unqualified product rejection A double-conveyor belt structure with an intelligent detection sensor is installed at the bottle exiting part. The qualified bottles are normally conveyed, and the unqualified (no inner cap and no outer cap) bottles are automatically diverted to another conveyor belt by using a swing cylinder. When bottle block appears, the capping machine will automatically stop and it will start again when the problem solved. | |
Template changeover For different specifications of products, it adopts quick-release design, including the bottle-in star wheel, bottle-out star wheel, bottle-taking star wheel, bottle in-and-out guide plate, and outer retaining ring. The template and puck are color-coded to distinguish between different specifications. |
Technical Parameters:
No. | Item | Description |
01 | Dimensions (length * width * height) | 2000mm (length) * 1873mm (width) * 2800mm (height) |
02 | Capping head | 8 heads |
03 | Stand-alone pass rate | 99% |
04 | Speed | 4,200bph |
05 | Voltage | 220VAC~380VAC, 50Hz, three-phase five-wire power supply |
06 | Total power | 25kw |
07 | Air source required | 0.6Mpa clean and stable air source |
08 | Running noise (decibel) | ≦80 decibels |
09 | Machine weight | 3.5 tons |
10 | Machine material | Frame: carbon steel outsourcing stainless steel frame; screw cap contacting with cap: polyurethane (PU) ; Screen door: stainless steel edging, plexiglass; electrical box: stainless steel; Connection and fixing mechanical parts: carbon steel, stainless steel, etc.; Seal: rubber |
Major technical components
No. | Parts | Brand |
1 | PLC | Siemens |
2 | Touch screen | Siemens |
3 | Intermediate relay | Schneider |
4 | Breaker | Schneider |
5 | Frequency converter | Danfoss |
6 | Button | Schneider |
7 | Alarm light | Schneider |
8 | Safety door switch | SICK |
9 | Sensor | SICK |
10 | Proximity switch | SICK |
11 | Limit switch | SICK |
12 | Air pressure switch | SMC |
13 | The electromagnetic valve | SMC |
14 | Pressure regulating filter | SMC |
About Packing:
To ensure our service quality, we will execute the following packaging standards in delivery:
1.All the products before delivery should be tested by assemble and debugging engineer, wiped up and cleaned, then wrapped by stretch film to protect it from moist. The precision part need to flexible package.
2.In addition, without standard tools, manual and other documents, and allow ex-factory confirmation sheet, the machine cannot leave factory All the products will be packed in wooden case. The exported products use plywood case to pack. The foot margin of equipment fixed tightly to make the machine can experience loading and uploading, the upward mark will be posted on the wooden case.
Our services:
A-The whole system
The Seller ensure the whole system can get to the requested capacity, accept and cooperate with the Buyer to pass the final testing of the whole system.
B-On-site installation:
The Seller supply the on site installation for the whole system, but the fees including air tickets, foods, hotel and translator in this period should be paid by User,the subsidy is 80USD/day.
C-Technical support:
The Seller supplies the technical support of the whole use life of the system,including the capping machine,and the procedures.
D-Spare parts supply:
The Seller should supply the quick-wear parts with the machine, to help the Buyer n further using. In the quality guarantee period, the Seller will supply the broken parts for free, except the easy worn parts or the damage is caused by wrong operation.After the guarantee period, the Seller will supply all the parts that the User need for the whole use life of the machine in cost price.